Level 3 PPAP Checklist
Level 3 PPAP Checklist
General Items
- Verify all customer-specific requirements are met
- Ensure timely submission according to customer deadlines
Documentation Requirements
- Complete Part Submission Warrant (PSW)
- Provide Design Records (drawings, specifications) for the part
- Include Engineering Change Documents if applicable
- Attach Material Certifications
- Include Test Results and Performance data
- Provide Process Flow Diagrams
- Include Control Plans
- Supply FMEA (Failure Mode and Effects Analysis) documentation
Sample Requirements
- Submit initial sample parts for evaluation
- Include a minimum of 3 samples from each production process
- Ensure samples are from production tooling and processes
- Provide samples for all specified dimensions and characteristics
Measurement and Testing
- Conduct Dimensional Measurements on samples
- Perform Functional Testing as required
- Provide Test Reports for required tests
- Include stability tests if applicable
Production Process Evaluation
- Document all production processes and any changes
- Conduct a Process Capability Study
- Ensure all equipment is validated and calibrated
- Provide evidence of employee training on processes
Final Review and Submission
- Review all documentation for completeness
- Ensure all sign-offs are obtained from relevant parties
- Submit complete PPAP package to customer
- Retain a copy of the submission for records
Generated from Panda Checklist
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